Pilot line for condition monitoring using scalable, flexible sensor networks for production

Pilot line for condition monitoring using scalable, flexible sensor networks for production

Pilot line CP Lab
© Fraunhofer IZFP
Pilot line CP Lab

The pilot line for condition monitoring is based on the CP Lab system. At the Fraunhofer Center for Sensor Intelligence ZSI, the demonstrator is used to show how a priori information can be utilized in production monitoring over the long term. With the help of Sensor Intelligence Devices (SIDs), a component is automatically tracked and uniquely identified throughout the entire production process. Each process station collects environmental and status data, which is communicated via TCP/UDP and uniquely assigned to the respective production step. Participants can interactively experience the process firsthand and learn how material characterization and state classification work. Through the use of machine learning and explanatory metrics such as confusion matrices, F1 scores, and recall, machine learning models can be systematically compared on the demonstrator for various applications.

The demonstrator illustrates the overarching goal and mission of Fraunhofer ZSI: the development of an intelligent, networked production chain that uses feedback and forward information to optimize processes, reduce data volumes, and enable predictive maintenance. Join us and get a glimpse into the production of tomorrow.

 

Machine learning

Optimized model selection through targeted evaluation of typical metrics.

Sensor intelligence devices (SIDs)

Smart, connected sensor nodes with edge computing that preprocess data before it is stored.

Condition monitoring

Continuous condition monitoring of components and processes that provides early warning of faults and maintenance needs.

Intelligent, connected sensor networks

Scalable, modular, and flexible sensor nodes that operate within a network and contribute to a data ecosystem.

Industry 4.0

A digitally networked production environment in which information about components and production steps is designed to be interoperable.

Data ecosystems

Seamlessly linking sensor data with production steps and components creates a consistent, traceable data ecosystem.